Ultra-precision 0.05mm& 0.07mm EDM Cut Steel Core Wire

(1) Ultra-high precision

Its diameter range is accurately controlled at 0.03 - 0.07mm, and its extremely small diameter gives it unparalleled advantages in the field of microscopic machining. In the processing of precision mechanical parts, electronic chip molds, etc., it is able to reproduce the design pattern with extremely high precision, and the micron-level processing accuracy ensures that the dimensional tolerances of the parts are controlled within a very small range, which greatly improves the stability and consistency of product quality.

The uniformity and stability of the electrode material is excellent, in the long time discharge cutting process, can always maintain a stable discharge gap, effectively avoiding the processing error caused by the electrode itself, making the complex shape and high precision requirements of the workpiece can be perfectly molded.

(2) High speed and high efficiency

Designed for high-speed wire cutting process, it has excellent electrical conductivity and thermal conductivity, and can operate stably under high current density. Compared with traditional electrodes, its cutting speed is greatly increased, which can significantly shorten the processing cycle. For example, in the mass production of small mold inserts, efficient cutting speed can increase productivity by several times, quickly meet market demand and reduce production costs.

Good chip removal performance is a strong guarantee of its high-speed cutting. In the process, the melted and vaporized metal chips can be quickly discharged from the processing area, to avoid the accumulation of debris affecting the processing process, thus ensuring the continuity and stability of the cutting, and further improve processing efficiency.

(3) Wide range of material suitability

Brass electrode shows excellent versatility, a variety of metal materials can achieve good processing results. Whether it is common carbon steel, alloy steel, or high hardness cemented carbide and various types of non-ferrous metals, can be successfully carried out discharge cutting. When processing workpieces made of different materials, there is no need to frequently change electrodes or significantly adjust processing parameters, which greatly improves the flexibility and convenience of production.

This material adaptability makes it occupy an important position in multi-industry processing, and it can meet the needs of different metal materials processing in different fields from machinery manufacturing to electronic and electrical appliances, aerospace, etc., which effectively reduces the cost and complexity of the enterprise in electrode material reserve and management.

(4) Low loss characteristics

Unique alloy formula and advanced manufacturing process make the electrode have very low loss in long time discharge cutting operation. Compared with ordinary electrodes, under the same processing conditions, its service life is significantly extended and the frequency of electrode replacement is greatly reduced. This not only reduces downtime during processing and improves production continuity, but also reduces the cost of consuming electrode materials, bringing considerable economic benefits to the enterprise.

The low-loss characteristics also mean that during the entire machining process, the shape and diameter of the electrode changes slightly, and can always maintain a more stable machining state, to ensure the stability and reliability of the machining accuracy, especially for the very high requirements for precision and longer machining time of complex workpiece machining tasks.

Weight of different specifications：Unit: kg